Manufacturing Engineer – Process and Automation

At Fortescue Future Industries (FFI) we are leading the global energy transition by developing a portfolio of renewable energy and green hydrogen projects.

Our large scale, low-cost hydropower, geothermal, solar and wind assets will support establishment of green energy and green product industries around the world.

FFI is committed to building thriving communities by delivering social, environmental and economic benefits.

Manufacturing Engineer – Process and Automation

Work Location: Gladstone, QLD

Roster: Monday to Friday

As a Manufacturing Engineer you will play a critical role in the development and refinement of our production processes and procedures. You will be tasked to identify opportunities for ongoing improvement and to achieve the highest possible levels of product quality and manufacturing efficiency.

Key accountabilities will include:

• Develop the manufacturing process (manual and automated) by liaising with stakeholders, researching the product and process requirements and provide training and documentation to sustain process
• Perform PLC programming / troubleshooting. Implement measures to sustain high OEE on assigned automation line, including robotics, material handling and conveyancing
• Implement new equipment installs, upgrades and decommissioning, perform pre-start checks and configurations during all stages of change management. All new process, equipment and procedures to meet product quality requirements, safety, process capability and improved efficiency
• Utilise Lean Six Sigma (L6S) methodology to implement a lean manufacturing process and sustainable process efficiency
• Execute performance improvement activities like time-motion studies, ergonomic studies, process simulations to continually improve operational efficiencies
• Responds to emergencies/breakdowns. Reports for records all recurring problems with machinery, equipment and parts that can be identified and addressed
• Work closely with maintenance teams, OEMs and other subject matter experts to ensure process and manufacturing equipment are maintained and performing to required operational plans
• Provides manufacturing decision-making information by calculating production, labour, and material costs; reviewing production schedules; estimating future requirements
• Interface with subcontractors, vendors, maintenance and procurement team to develop and implement improvements, cost savings and safe processes
• Sets calibration, adjusts equipment, machinery and instruments so that they comply with production specifications and instructions
• Plan and execute preventative maintenance on automation lines and also perform validations and start up after changes (Management of Change)

Qualifications and skills required:

• Undergraduate Degree Engineering, Control Systems or related field
• Minimum 5 years’ experience in industrial automation controls and software, or mechanical or electrical systems
• Must have experience in PLC programming, controls wiring and programming experience (AB, Siemens, ABB, Fanuc)
• Preferably have experience with operating articulated robots, Automated Guided Vehicles (AGVs) and other industrial systems but not limited to pneumatics, hydraulics or hybrid systems
• Strong CAD and 3D modelling skills (Autodesk Inventor preferred)
• Understanding of fundamental manufacturing safety systems (functional safety, robot safety, light curtains, safety guarding, etc)

Candidates must be able to bring a flexible mindset, challenge traditional thinking, and be prepared to work outside of their comfort zone.

Our values drive our culture and performance through a strong focus on safety, family and determination.

Fortescue is deeply committed to providing a safe culture that builds respect, fosters inclusiveness, and values diversity. We celebrate individual strengths and team members from all backgrounds are encouraged to bring their whole selves to work.

Our global workforce drives and promotes an inclusive culture, both within our organisation and throughout the communities we interact with across the world. Diverse backgrounds include First Nations Peoples, people with differing abilities, LGBTIQ+ community, gender, neuro diverse, cultural diversity, all age groups, and those with an intersectional or multiple diverse characteristics. 

We encourage candidates from all backgrounds to apply.

www.fmgl.com.au/jobs-at-fortescue

Fortescue reserves the right to close applications early should a suitable pool of candidates be identified